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Thumb Piano (pentatonic key of C)
Difficulty to Make: Capable 9+ years old
Thumb pianos, Kalimbas, Mbiras, Sansas, a beautiful sounding instrument with any name.  It can be made from a variety of different materials and is a joy to experiment with as they will all make a different tone.  As the wire tines are a very strong driver of vibration, it is fun to play this instrument against different surfaces, a wall, a table, a window! And hear the vibration continue through the connected surfaces.  Click on the link to view as a PDF 
Thumb piano instructions.pdf
Click on this link to view thumb piano blueprint
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Thumb Piano Instructions
Instrument type: ideophone, lamellaphone
Materials
Solid wood block 130 x 90mm, hardwood dowel 12 x 90mm, 2 wire knitting needles size 11 or 12 (tines), 2 different sized plastic knitting needles, 2 machine screws 30mm 8 gauge, good PVA or super glue
Tools
small hack saw, mitre saw, hammer, 100 grit
sandpaper, file, ruler, drill/bits, screw driver, pliers,
pencil, electric tuner or good ear
Instructions
Make parts

1 Saw lengths of knitting needles to 125, 120, 110,
105, 100, 95mm. Smooth cut ends with sandpaper
and flatten one end with a hammer.
2 Saw wood block, hardwood dowel and plastic
knitting needles to size, sand smooth. Sand a flat strip 2mm wide along length of plastic needles.
3 Drill holes in hardwood dowel at place shown on
plans (15mm from each end), they should be large
enough for the screw to slide through.
4 Using hardwood dowel as a guide, drill smaller
holes into the wood block so that screws will be
strongly anchored.
Assemble parts
5 Glue the flat strip of the plastic needles onto the
wood block at places shown on the plan. Note the
larger needle goes at the 40mm mark. Use strong PVA or super glue.
6 Screw the hardwood dowel into the woodblock far enough so that the wire tines can be pushed
underneath.
7 Insert wire tines in order of length under hardwood dowel but over plastic needles.
8 Screw dowel down so that wire tines are held in
place but still able to be moved with fingers.
Tuning
9 Starting with the low C tine, test the pitch with a
electronic tuner or tuned instrument. If the pitch is too high, using pliers, make the tine's vibrating length longer by sliding the tine 1mm at a time until the note C is made. Repeat tuning process for other tines.
10 Give the screws one last tighten to lock tines in place. Tighten further if there is a buzzing in the sound of any notes.
Optional
• Mark the tuned positions of the tines with a scratch above where the tine rests on the large plastic needle.
• Make small grooves in the large plastic needle so
that tines cannot slide sideways.
Notes
• The lengths given for tines may be too long or short depending on the wire knitting needle you use. Some experimenting may need to be done. Other wire or a different material can also be used for the tines. Such as bicycle spokes, stainless welding rod or bamboo strips . Anything with sufficient springiness to drive a vibration in the sound board.  To make a pentatonic C tuning with different tine materials, the lengths will be different from those given in the plan. Wire knitting needles are easy to find and a soft enough metal for children to work with safely.
• The arrangement of the notes and scale can also be changed. African kalimbas are often arranged with the deepest notes in the middle of the instrument.
• The type and size of wood used for the block will
also make a difference to the tone of the instrument. Experiment with a resonating
chamber for more sustain.
• Screws will have to be retightened over time.
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AnDrew Wills
umaketoys@gmail.com
021 0454955
All images, video and documents on this website are my own. If you would like to republish any photos please cite their origin. Of course individuals are allowed to use my PDF Documents but they are not to be republished without my permission thankyou.